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Patni helps Global IT manufacturer reduce operational costs through process automation

The Challenge The Solution The Benefits

By partnering with Patni, a large manufacturer of computing products achieved end-to-end automation of the order-to-invoice process.

The Client

The client is an $80 billion Fortune 10 company whose offerings span IT infrastructure, personal computing, imaging, printing and IT services.

The Challenge

The Procurement Services division of the client procures components from the suppliers, which are then shipped to the Original Design Manufacturers (ODMs) and Contract Manufactures (CMs). ODMs and CMs assemble finished goods and the client procures finished goods back from these manufacturers. The procurement division uses Baan ERP primarily for order management and warehousing.

As the client operated in an environment that was subject to competitive global pricing trends and dynamic market forces, it was looking at ways to optimize the existing ERP system to reduce costs and improve operational efficiencies.

 

The Solution

After analyzing the client's existing business processes, Patni proposed a detailed plan for helping the client achieve its objective. Initially, individual business processes were taken up based on the productivity gains they would provide. Subsequently, processes were analyzed by conducting time analysis. This included analyzing the number of clicks, number of data entries, and number of sessions navigated for a business process in Baan. Opportunities for major efficiency gains were analyzed and a development plan was prepared. Technology solutions were then devised for each of these opportunities.

These individual solution stacks were later integrated with each other to achieve end-to-end automation.

Automation solution highlights include:
Integration with other systems and databases with automatic interfaces. These interfaces which were SOX compliant helped in completely removing user intervention and manual work
Implementation and deployment of EDI messages. EDI deployment was first targeted at high volume business partners
Development of Web portal for customers and suppliers with advanced features such as forecasting, order placement, shipment information and reporting
Usage of latest Baan techniques such as AFS (Active Function Server) and BOI (Baan Object Interface) were deployed to automate processes such as PO creation, receipt, shipment, and invoicing
Patni developed tools such as Quick SO tool, SO to PO automation, reverse transaction automation and Quick PO. These tools had the ability to load various transactions
Generation of automatic e-mails for sending routine communication and reminders to the customers and the suppliers. These e-mails pertained to cases such as acknowledgement to the Customer, PO copies to the Supplier, Customs invoice to the Customer or LSP and acknowledgement reminders to the Suppliers.

For achieving end-to-end automation of the order-to-invoice process, Patni used a combination of multiple technologies such as ASP, EDI, AFS, BOI and MS Excel VBA.

 

The Technology

ASP, EDI, AFS, MS Excel VBA
Baan.
 

The Benefits

The entire solution was developed in a record timeframe of only two months using an offshore model. This enabled the client to drastically reduce development and deployment costs.

Other significant benefits include:
The end-to-end automation of the buy-sell process reduced the processing time by one third. This also subsequently reduced the operational costs
Improved resource utilization through the capability to handle increase in business without subsequent increase in manpower
Substantial improvement in customer experience and turn around time
Standardization and automation in business processes helped the client in shifting its business across global locations
Improvement in user comfort and system usage time. Users can now devote more time for improving the business than managing the system.

 
   
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