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Case Study
 

Material Property Analysis reduces time-to-design for accelerated development of new products

The Challenge The Solution The Benefits

By partnering with Patni's solution for Material Property Analysis helps a leading equipment manufacturer for commercial and military aircrafts reshape its product design strategy.

The Client

The client is a large Fortune 100 company that manufactures equipments for commercial and military aircrafts.

The Challenge

The client enjoys an enviable reputation for commercializing new ideas. Since the early 1990s, it has focused on the selection of the right type of material to reduce the cost and time for designing and introducing new products to the market. Accordingly, analysis of material property receives significant attention during the design phase of product development. A system based on client server technology served the client's needs for storing and analyzing material data.

However, with the passage of time, the limitations of the system started emerging. Markets had become specialized, competitive dynamics had changed and so had the client's business model. Material Property Analysis assumed new dimensions and placed new demands on the system. Some of the key challenges included:

Manual operations for publishing data to users of analysis:Engineers had to follow multiple manual steps to execute program files for calculating electronic structures and molecular dynamics simulations
Data inaccessibility by partners in the design chain: Information locked in the system was inaccessible to the external users of the partner organization who developed subassemblies
Future proofing the System: The inward-looking architecture of the current system did not allow integration with other applications. Consequently, the system did not interoperate with the Product Data Management system. Transformation into an Internet-native architecture was important to facilitate integration with other systems and enable collaboration with the participants in the design process
Maintenance and upgradation of system: Limited technical know-how of the system among the client's staff and non-availability of documentation posed difficulty
User Interface Improvements: The user interface was unfriendly to the system administrator and end-users.

The above challenges made it obvious that an integrated system was crucial to eliminate the manual steps involved in publishing results of Material Property Analysis.

 

The Solution

The client sought Patni's services to build IT capabilities aimed at effectively analyzing material property. A detailed study of the client's processes and capabilities of its existing systems highlighted that a web-based application with a robust querying mechanism was an ideal solution. Accordingly, Patni developed a J2EE based application that generated extract files required for evaluating the material property behavior. Apart from facilitating extrapolations/interpolations, the new application also allowed graphical comparisons of data. It provided secure and role-based database access to all the participants in the design phase both from the client's organization as well as its partner organizations. Patni helped the client in migrating the data from the earlier client-server based system to ensure production transfer to the new system.

After successfully laying the foundation of material property analysis, Patni established the integration between the new system and eMatrix's collaborative design platform to accelerate development of new products.

 

The Technology

J2EE Architecture
BEA WebLogic App Server
eMatrix 9.6

 

The Benefits

Patni helped the client enable a seamless transition from its Material Data system to a system which provides a much better and efficient analysis of Material property. The new solution has also improved access to design data, and shortened the time-to-design. Other benefits include:
Easy access to Material property data
Automatic generation of Extract files for Material Analysis
Reduced design lead-time due to integration between material analysis and design process
Design chain collaboration due to Internet native architecture.

 
   
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