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Case Study
 

Portfolio rationalization of PDM systems helps Hi-tech Manufacturer transform product development process

The Challenge The Solution The Benefits

Patni’s ‘Retain’ v/s ‘Replace’ assessment followed by strategic advise on the selection of an integrated Product Data Management system enabled a leading Hi-tech Manufacturer to reduce investments in its major initiative to transform the product development practices.

The Client

The client is a global leader in hi-tech electronics and electrical products. Driven by innovation and customer focus, the client delivers leading-edge
products and top-of-line services to its customers.

The Challenge

Acclaimed for its focus on the 'voice of the customer', the client has been driving quality improvements in its product development process. Over the years, almost all the business units of the client deployed Product Data Management (PDM) systems to manage the production of high quality products. Random increase in the number of PDM systems with inconsistent technology standards led to the escalation in maintenance costs and dispersion of product data across multiple databases. Stand-alone systems also caused a loss in engineering productivity.

Beleaguered with these challenges, the client recognized the need to rationalize the portfolio of PDM systems and build capabilities of a new-age PDM environment. However, it needed an expert advice on 'Retain' vs 'Replace' analysis to guide its investment in the new-age technology initiative. The client expected the external partner to not only establish the decision-making criteria but also define a roadmap for making the transition to a new-age PDM environment.

 

The Solution

The team from Patni studied the processes related to product development and firmed up the systems requirements. The business process study highlighted that Parts management; Engineering Change Management and Revision Management were the core processes and critical to product development. To aid the 'Retain' vs 'Replace' analysis, Patni's analysts developed an assessment framework based on Six-Sigma Define-Measure-Analyze-Design- Verify (DMADV) methodology. The framework was useful to gain a deep insight into the strategic imperatives and economics of the new-age technology initiative. After concluding the assessment, Patni recommended that drawing on the functional and technological capability of the new Custom-off-the-shelf (COTS) application and the customer support from its vendor would result into sustainable cost-quality payoffs for the client.

Following the recommendation for the implementation of the COTS application, Patni's analysts began evaluating the competitive value and capability of various PDM solutions available in the market. They established comprehensive criteria and shared the findings with the client after the completion of every stage of evaluation. Patni's analysts narrowed down the selection on MatrixOnes' Engineering Central and were able to drive consensus in favor of its implementation. In the concluding stages of the assignment, the team from Patni defined the roadmap for the transition from the first-generation PDM systems to MatrixOne's Engineering Central.

 

The Technology

MatrixOne Engineering Central package
eMatrix 10.5
J2EE
 

The Benefits

The engagement with Patni proved beneficial for the client in the following ways:
Patni's assessment resulted into savings, as replacement costs were 35% of the total costs required to modernize the existing system
Patni's in-depth understanding of product development practices, systems, and strategy helped the client develop the new-age PDM capabilities in a faster way.

 

   
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